Servoday Air Assist System optimizes airflow and particle distribution within the Tear Drop Hammer Mill chamber in Kyrgyzstan, improving pellet characteristics and product quality with its adjustable settings and precise control.
Optimizing Grinding Efficiency in Kyrgyzstan
Enhancing Performance with the SERVODAY Air Assist System
The SERVODAY Air Assist System is designed to elevate the grinding performance of the Tear Drop Hammer Mill by optimizing the grinding chamber environment. This advanced system aids in the movement of product through screen perforations, resulting in more efficient grinding. It delivers a uniform finished product, reduces heating, and minimizes dusting around the mill, making it an essential component for biomass processing operations in Kyrgyzstan.
SERVO-AAS1000 | SERVO-AAS2000 | SERVO-AAS4000 | SERVO-AAS8000 | ||
---|---|---|---|---|---|
Air Assist Volume | m3/h | 2000 - 3100 | 4200 - 6200 | 8000 - 10100 | 9000 - 12600 |
Power* | kW | 12.5 - 20.0 | 15.0 - 25.0 | 20.0 - 35.0 | 35.0 - 60.0 |
Hammer Mill Model | - | SERVO-HM1000 | SERVO-HM2000 | SERVO-HM4000 | SERVO-HM8000 |
Boosting Productivity and Capacity
SERVODAY Air Assist Technology: Superior Performance
SERVODAY Air Assist Systems enhance productivity by 15-40% compared to non-assisted systems. For optimal performance, it is recommended to use 1.25-1.50 CFM/In² of screen area to assist product flow and manage dusting. Typically, the pressure drop across the mill ranges from 2-5" W.C., depending on operational conditions. This advanced technology ensures that your biomass and wood processing operations in Kyrgyzstan run efficiently and effectively.
Critical Considerations for Effective Operation
Maximizing Efficiency: Key Aspects of the SERVODAY Air Assist System
To achieve the best results with the SERVODAY Air Assist System, it is crucial to manage several factors: controlling airflow into the mill, establishing clear paths for air and product movement, separating the product from the air stream, and managing the air path within the system. These considerations are essential for maintaining system efficiency and performance in Kyrgyzstan.
Effective Dust Management
SERVODAY Air Assist: Optimized Dust Control
After processing through the mill, the air must allow entrained fines to settle before reaching the cyclone or filter system. This requires a plenum or settling chamber between the air/product conveyor and the pickup point. The plenum design should reduce air velocity to facilitate the settling of fine materials, ensuring effective dust management and enhanced operational performance.
Precision in Plenum Design
SERVODAY Air Assist: Efficient Air/Fines Separation
The design of the plenum is critical for effective air and fines separation. It must be engineered to minimize air velocity, which helps in the efficient settling of fine materials. Larger plenums enhance this process, but practical considerations should dictate the optimal size to maintain efficiency while ensuring effective separation.
Controlled Air Path for Seamless Operation
SERVODAY Air Assist: Managing Airflow Efficiently
Managing the air path through the mill is vital for system functionality. A discharge end seal on the take-away conveyor prevents air from being drawn back through the discharge system, ensuring proper airflow through the hammermill. Depending on system complexity, this seal may range from a simple shroud to a powered rotary airlock.
Unmatched Performance for Biomass Processing
SERVODAY Air Assist: Enhancing Mill Efficiency
The SERVODAY Air Assist System is designed to improve mill performance and efficiency significantly. By optimizing airflow, controlling dust, and maximizing productivity, this system ensures seamless operation and consistent results. It is an indispensable component for biomass and wood material processing facilities in Kyrgyzstan, offering unmatched performance and reliability.
Key Equipment in the SERVODAY Air Assist System
Comprehensive Equipment for Optimal Performance
The SERVODAY Air Assist System includes essential equipment such as the hammermill for grinding biomass and wood materials, the air assist system for enhanced efficiency and dust control, cyclone and bag filter systems for material-air separation, plenum and settling chambers for fines settling, ducting for airflow management, blowers for air circulation, and rotary air lock valves for discharge control. This integrated setup ensures optimal performance and reliability in biomass processing operations in Kyrgyzstan.