Advancing Biomass Pellet Production in Madagascar: SERVODAY Wood Biomass Pellet Plant

Welcome to the forefront of biomass pellet production with SERVODAY. Our Conventional Wood and Biomass Pellet Plant in Madagascar represents a pinnacle of efficiency, reliability, and sustainability in pellet manufacturing.

Explore SERVODAY Conventional Pellet Plants in Madagascar: land and power requirements, manpower costs, and project timelines from 1.0 to 4.0 TPH. Efficient and cost-effective biomass pellet production.

The Rotary Straw/Bagasse/Grass Bale Breaker by SERVODAY is meticulously engineered to grind various biomass materials such as straw, bagasse, and grass. Its primary objective is to reduce these materials into smaller, more manageable particles, facilitating further processing in subsequent machinery like the Hammer Mill. This grinder features a large feeding hopper for convenient loading and a smooth grinding process. Constructed with high-quality materials, including MS construction and blades made from High Carbon Steel, it ensures durability and performance. Equipped with a perforated screen for precise control over output size.

The Output Belt Conveyor serves as the conduit for continuous and efficient transfer of crushed straw from the Rotary Tub Grinder to the designated processing or storage area. Designed for optimal material flow, this conveyor system ensures a smooth workflow within the pellet plant in Madagascar. Its inclined design enables effective material transport, while MS construction and fabricated frame ensure reliability. Equipped with a suitable geared motor for consistent performance and controls for both automatic and manual operation modes.

The Infeed Belt Conveyor plays a crucial role in transporting raw wood and biomass materials to the Rotary Drum Chipper or other shredding machines for further processing. Its integration with a PLC system ensures synchronized material feeding, optimizing the efficiency and reliability of the chipping and shredding process in Madagascar. The conveyor's horizontal design ensures efficient material transport, with variable speed controls synchronized with the Rotary Drum Chipper for optimal processing. Equipped with sensors for precise feed control and safety switches for enhanced operation.

The SERVODAY Rotary Drum Chipper/Shredder is a specialized machinery designed to efficiently chip and shred wood and biomass materials. Its robust construction and advanced features ensure precise and uniform processing, essential for biomass pellet production in Madagascar. The rotary drum design with precision cutting blades guarantees consistent chip sizes. Automatic feeding mechanism minimizes manual intervention, while variable speed control optimizes processing. Equipped with safety features including emergency stops and protective guards. Integrated PLC control system offers optimized performance and real-time monitoring.

The Side Wall Belt Conveyor is engineered for the horizontal and inclined transportation of wood and biomass materials. Its sturdy construction and efficient operation ensure continuous and reliable conveying in Madagascar, contributing to the seamless workflow of the pellet plant. The conveyor's box-type body constructed from mild steel ensures durability, with a geared motor for consistent performance. Designed with openable cover plates for easy maintenance access and configured for both automatic and manual operation modes.

This section highlights the comparative advantages of Containerized Hydraulic Moving Floors over RCC constructions, emphasizing factors such as flexibility, cost-effectiveness, ease of installation, customization, durability, and environmental sustainability. SERVODAY's solutions in Madagascar offer the preferred choice for biomass storage and handling.

The Hydraulic Moving Floor Containerized system by SERVODAY offers a sophisticated solution for efficient handling and storage of wood and biomass materials in Madagascar. Its hydraulic moving floor mechanism and automated control system ensure precise material discharge and optimized space utilization, enhancing the overall productivity of the pellet plant operation. Utilizing repurposed marine containers for sustainability, it features adjustable flaps for precise output control and includes power pack, hydraulic cylinders, and comprehensive control and safety systems.

The Screw Conveyor serves as a pivotal component in the material handling process, specifically tailored for the transfer of wet materials into the Rotary Drum Dryer. Its helical screw-shaped design ensures the precise and efficient transportation of bulk materials, optimizing the drying process in Madagascar. Equipped with a Variable Frequency Drive (VFD), the conveyor synchronizes the feeding rate based on the moisture content of the materials, ensuring optimal drying results. Its adaptability to a wide range of materials makes it versatile for handling diverse types of wet biomass or wood materials. Technical specifications include horizontal-inclined conveying, MS casing construction, and a Geared Motor drive system for reliable performance.

The Rotary Drum Dryer represents a pinnacle in industrial drying technology, specifically engineered for efficiently drying wood and biomass materials in Madagascar to the desired moisture content. Its sophisticated design incorporates key components such as the rotary drum, combustion chamber, air cyclone, rotary air lock valve, and induced draft (ID) fan. The rotary drum, central to the system, facilitates uniform heat distribution, while the combustion chamber generates the necessary heat using dry briquettes, wood, or biomass materials as fuel. The hot air flow within the drum facilitates moisture evaporation, with the air cyclone and rotary air lock valve ensuring efficient material separation and flow control. Technical parameters include a horizontal, cylindrical design, heavy-duty MS fabrication, and integrated ID fan and air locks.

The SERVODAY Flash Dryer System offers a rapid and efficient solution for reducing the moisture content in biomass materials in Madagascar, ensuring optimal preparation for further processing. This advanced system disperses wet biomass into a drying chamber where high-temperature gas is introduced, causing immediate evaporation of moisture within seconds, thus preventing thermal degradation. The dried biomass is then collected via a cyclone separator, ensuring efficient separation from the moisture-laden air. Key features include a durable MS construction, single or multi-pass cyclone design, and integrated FD and ID fans for regulated airflow. Optional components like rotary screens and chimneys enhance its versatility, making the SERVODAY Flash Dryer System a comprehensive choice for biomass drying needs in Madagascar.

The Permanent Suspension Magnet is strategically positioned above the infeed conveyor to effectively separate any ferrous materials present in conjunction with wood or biomass materials in Madagascar. Utilizing a permanent magnet, it efficiently extracts ferrous materials from the material flow, ensuring high-quality output. Technical specifications include stainless steel and mild steel construction, adjustable suspension height, and hanging mechanism for installation flexibility.

The Grinding Section comprises essential components such as the Screw Feeder with Buffer Storage Bunker and Tear Drop Hammer Mill, designed to facilitate efficient material processing within the pellet plant in Madagascar. The Screw Feeder with Buffer Storage ensures a consistent supply of raw materials to the hammer mill, enhancing operational reliability. Meanwhile, the Tear Drop Hammer Mill features a unique design for optimized grinding performance, ensuring uniform particle size distribution. Technical specifications include horizontal conveying, heavy-duty construction, and Geared Motor drive systems for reliable operation.